BouMatic Partners with BROLIS to Integrate MilkGenius Analyzer Across Milking Systems

BouMatic's MilkGenius now embedded in Gemini UP robot and other milking systems | Image Credits:BouMatic

BouMatic has officially introduced the MilkGenius In-Line Milk Analyzer into its Gemini UP milking robot and various other milking systems. This development stems from a partnership with BROLIS Sensor Technology, established with the shared objective of delivering solutions that support animal well being, enhance milk yields and reduce operational costs for dairy farmers.

The MilkGenius In-Line Milk Analyzer operates as a fully automated system that conducts continuous, real-time analysis of milk composition for each cow during milking. Employing an ultra-precise laser sensor, the analyzer measures fat, protein and lactose levels without the need for reagents or manual milk sampling. This design not only reduces labor and material costs but also offers farmers immediate access to detailed milk composition data, which traditionally required laboratory processing.

This tool enables dairy farmers to monitor milk data daily, providing early warnings for health issues such as milk fat depression, negative energy balance and other acute disorders. By identifying these issues early, farmers can initiate prompt interventions, such as feeding adjustments or treatments, to maintain herd health and productivity. Additionally, the analyzer aids in identifying the most efficient and profitable cows within the herd, thereby supporting data-driven herd management decisions that improve overall profitability.

Validation and Certification Reinforce Analytical Precision

Earlier this year, the International Committee for Animal Recording (ICAR) issued a positive validation report for the MilkGenius In-Line Milk Analyzer, confirming its accuracy in measuring milk fat and protein. This validation confirms the analyzer’s performance as described by BROLIS Sensor Technology and establishes it as one of the most accurate in-line analyzers available in the market.

The system has also met the requirements of the Replacement Parts and System Component Qualification Certificate program from 3-A Sanitary Standards, Inc., which adds an additional layer of operational assurance.

Enhanced Insights for Feed and Breeding Strategies

Beyond health monitoring, the analyzer provides day-to-day insights into milk component variations. This capability enables dairy operators to refine feed strategies by tracking how nutritional intake directly affects milk composition. The ability to make informed, immediate adjustments based on continuous data supports efficient feed use and helps sustain high-quality milk output.

The system also contributes to improved breeding management by offering a lactation-level breakdown of fat, protein, and lactose production for each cow. These insights assist in making informed cull decisions and selecting sires based on production efficiency, which has downstream impacts on herd genetics and long-term performance.

Seamless Integration Across Milking Setups

The MilkGenius In-Line Milk Analyzer is designed for integration across a broad range of BouMatic systems, including robots, parallel stalls, and rotary parlors. It supports consistent, uninterrupted data collection throughout different milking shifts and stall configurations. The analyzer functions without causing any loss of milk capacity during sampling and requires no calibration, further simplifying the user experience.

Maintenance-Free Design with Remote Monitoring

Built with durable components and free from wearable parts, the MilkGenius is engineered to operate without preventive maintenance. The elimination of consumables like reagents also reduces long-term operating costs. With built-in support for remote monitoring, dairy operators can ensure continuous performance from any location, adding flexibility and oversight.

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Addressing the Hidden Costs of Sub-Clinical Ketosis

The MilkGenius also plays a role in addressing the hidden economic burden of sub-clinical ketosis, a condition often arising from a negative energy balance (NEB) around calving. This metabolic disorder frequently goes unnoticed due to the absence of visible symptoms but can lead to substantial economic loss through reduced milk production, increased veterinary costs, compromised immune response, and poor reproductive performance.

Scientific studies have shown that sub-clinical ketosis can result in costs of up to €262 per affected cow, potentially exceeding the costs associated with mastitis. Another global study estimated that sub-clinical ketosis leads to losses of around USD 18 billion annually. Monitoring fat-to-protein ratios allows early detection of NEB, enabling preventive strategies such as dietary adjustments at critical periods to avoid downstream effects on health and productivity.

“Efficiency and sustainability of dairy farms depends on data needed to make key decisions. Integrating the MilkGenius In-Line Milk Analyzer allows us to be part of that decision-making process for the dairy farms working with us.”
Steve Pretz, President, BouMatic

Pretz further noted that this is the first in a series of innovations (MilkGenius) BouMatic plans to introduce under its “cow side” technology initiative. The goal is to provide advanced tools not only for large-scale operations but also for farms of all sizes, supporting the evolution of precision farming through scalable and user-friendly solutions.

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